If you currently fill and cap your products manually, then you might be thinking about automating these processes. At this stage, you can upgrade to either semi or fully automated filler and capper machines. What's the difference between these two solutions? Which option is the best fit for your business?
How Does a Semi-Automated Filler and Capper Work?
These filler and capper machines are the first step towards automating a manual production line. While these machines take on some of the work your employees currently do, you still need regular human input during the filling and capping process.
For example, you need someone to put bottles in place on filling or capping areas. The machine then fills them or adds caps. You rely on one of your workers putting the containers in the right place so that the machine can then do the appropriate job.
How Does a Fully Automated Filler and Capper Work?
Fully automated filler and capper machines don't need the same manual input from your workers. While you have to get containers onto their conveyor belts, these machines then move the containers into the right positions to fill them and cap them. Here, human input is limited to programming the system, loading the bottles and then unloading or packing them at the other end.
How to Choose the Right Filler and Capper Machine
Both of these machines can speed up your production line. They take repetitive jobs away from your workers and improve your quality control. Any automated filler creates 100% consistent fill volumes; any automated capper adds caps at exactly the same closure strength. So, both options could immediately improve your production capabilities.
If budget is an issue, then you might want to start with a semi-automated machine. These fillers and cappers are typically cheaper. They do less than models with full automation. These machines are also a good option if you have smaller production needs. You can improve standards, speed up orders and make things easier for your workforce without needing to invest in a full bells-and-whistles solution.
However, if you manufacture large amounts of products or want to ramp up production, then a fully automated machine might be a better fit. Here, your production line isn't reliant on how fast someone can put a bottle in the right positions; the line works on its own.
For more advice, contact filler and capper machine suppliers.
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